Increased safety. On top of that, lead-acid forklift batteries get very hot while charging, which necessitates a temperature-controlled space to maintain forklift battery charging station safety. Our well-trained technicians take care of transport and disposal of lithium-ion batteries. Lead acid or lithium ion: Which battery is better? To better understand lithium-ion batteries, you should understand why a high energy density is a desirable trait in a battery. The material handling and warehousing-transportation industry is being revolutionized by the lithium-ion batteries being used in forklifts these days. Our chemical compound is safe from thermal runaway up to a temperature of 518 degrees Farenhiet! This question and answer session on lithium ion forklift battery technology was created in an interview with Chris Botting, Manager of Research at Delta-Q, a manufacturer of lift truck battery chargers.. How viable is lithium ion forklift battery technology? Industrial Lithium Ion Forklift Battery Applications The application of lithium ion technology to forklifts represents the latest advance in motive power in this sector. They must reduce costs with limited labor resources, while accommodating tightening emissions legislation and hygiene standards. Zero maintenance . Better Productivity Operators can enjoy longer run-times and zero decline in performance as the battery discharges with forklifts powered by lithium-ion batteries. UL 2054 is specific to the battery. Specifically, the batteries covered in this standard consist of either a single electrochemical cell or two or more connected cells that create electrical energy through a chemical reaction, like lithium and lithium-ion batteries. All of our batteries have passed the UN transportation test. Power Sources. These batteries carry a tiny risk of a corrosive gas expelling if it comes in contact with water, but its quite rare. Faster Charging Speeds: In the context of day-to-day operations, lithium-ion forklift batteries offer significantly faster charging speeds and dont require charging cooldown. Learn more about energy density of Lithium-ion Batteries. All of these considerations mean that lead-acid forklift batteries often need preventative maintenance contracts. But the increased safety risk associated with higher energy density means its important to find the right balance. Advantages Of Li-Ion Over Lead Acid Batteries. The BSLBATT product line is available in various 24V, 36V, 48V, and 80V configurations suitable for Class I, II, and III material handling equipment. Hangcha Groups lithium-ion forklifts take 2 hours to fully charge compared to charging a lead-acid battery truck for 8-10 hours and allowing it to cool down for another 8-10 hours. Blue Line offers a wide variety of lithium-ion drop-in replacement batteries and continues to expand its inventory to suit Automatic Guided All of our batteries have passed the UN transportation test. No, lithium-ion batteries are just as safe as lead-acid batteries if handled properly. The longer operational life offers significant cost savings across its life as replacement batteries do not need to be purchased as often, reducing the overall cost of battery investment. the great news is that lithium-ion batteries require no regular maintenance. Logistics operations face strict standards and tough challenges at every step. Lithium-ion Batteries. Lithium-Ion batteries can be made safer by making them smart. Lithium-ion forklift batteries are quite safe to use for staff as theyre completely sealed, therefore there is no risk of acid spills or corrosion, or any other sort of contamination. Meanwhile, lithium-ion batteries perform cell balancing/equalizing automatically when they are charged to 100%. Outside of this temperature range the battery and also the forklift truck shut down automatically. Abuse of cells, packs or modules can be caused by impact, such as dropping or collisions in transit, piercing from tooling, shorting, over charging and being exposed to higher or lower temperatures than those that the battery is designed for. Maxwell and Spark began designing our first Forklift.Li battery systems in 2018. No water filling or equalisation charges required. Safety Concerns of Lithium-ion Battery Failures Lithium-ion battery failures can occur due to imperfections in the construction of the cell or through abuse. The lithium-ion batteries are significantly longer-lasting, increase safety, operate more efficiently, and lower costs over the long-term. Lithium-ion forklift batteries dont require traditional maintenance like watering or equalizing. A recall of the previously released rechargeable metallic lithium battery was a bleak reminder of the discipline one must exercise when dealing with this high energy-dense battery lithium-ion forklift battery companies ramping up their production to multiple shifts know that any sort of downtime are often costly. We initially released what we now call our 'HARDcore' range and have subsequently become the largest manufacturer of lithium-ion forklift batteries in South Africa. Lithium-ion Forklift Batteries Buffalo NY BPS Buffalo NY Sales Service Rentals Forklift Batteries & Chargers for all makes and models. Lithium-ion Safety Concerns. The challenge: to achieve the same high vehicle availability as with combustion engine-powered vehicles. Like thermal runaway, Lithium-ion cells have a different level of safety depending on the shocks or mechanical treatments they may undergo during their lifetime. This plug and play battery solution has multiple capacity options for any kind of application with a 6 to 12 year lifespan. No water refilling. This is where Linde's Li-ION technology demonstrates its strengths. However, as Li-ion batteries are more energy-efficient, your business can, in fact, make considerable savings in the long run. Blue Line 80V Lithium-Ion Power System designed for optimizing performance on primarily any style of heavy duty Class I forklift equipment, including 3-wheel and 4-wheel large capacity sitdown forklifts. A lithium-ion battery or Li-ion battery is a type of rechargeable battery.Lithium-ion batteries are commonly used for portable electronics and electric vehicles and are growing in popularity for military and aerospace applications. This is not restricted to cars and buses, but also to forklift trucks and Lithium-ion (Li-ion) the LiFT Pack L48 offers an advanced solution to the power demands of forklifts with enhanced safety and minimum maintenance. Lithium-ion batteries are more efficient than Lead acid (where lead acid burns 45-50% of its energy in heat, Lithium-ion only looses 10-15%) and it has a longer life span. Lithium-Ion (LI) batteries are better than acid batteries for quite a few reasons such as cost savings, safety, battery Battery pack makers should adopt a no-compromise approach to battery safety. Best Lithium Ion Forklift Batteries in South Africa. protecting against overload, over charge, deep discharge, excess current and short-circuits. But there are many other factors that contribute to lower costs such as less time spent changing and charging batteries, no dedicated battery rooms required, faster charging times and lower maintenance just to name a few. Future of Forklift Batteries Lies in Advanced Lithium-Ion Batteries. BSLBATT battery modules BSLBATT lithium-ion modules are made up of 3 different sizes for greater versatility, 135 Ah, 230 Ah, 280 Ah. That largely eliminates the costs of battery upkeeping, maintenance and infrastructure. The material handling equipment industry has long been a pioneer in electromobility. Lithium ion forklift battery Q&A. That depends on the task. By building a layer of intelligence into the batteries, we can not just diagnose but also predict abnormal usage or performance of the battery. OneCharge Li-ion batteries are a special kind of lithium ion battery designed for maximum safety. MINIMAL MAINTENANCE With production for a few companies at an all-time high, theres little time for maintenance. Lithium-ion batteries are absoulutely maintenance free and do not emit gas. The enclosed design (IP54) makes the battery insensitive to outside influences. we now investgate why Lithium Ion batteries are the future for the forklit market. High quality Fast Charge Lithium Ion Forklift Battery , 72V 400Ah Power Tool Battery Safety from China, China's leading electric forklift battery pack product, with strict quality control forklift battery for solar system factories, producing high quality forklift battery for solar system products. Forklift safety and efficiency. 6-85-13: 12V All for one reason: to maximise efficiency, safety and comfort whilst minimising consumption and costs. No need for special charging areas with ventilation. Mecanical Safety of Lithium-Ion Cells. Combined with a BMS, Lithium Iron Phosphate (LifePO4 LFP) is currently the most secure Lithium-Ion technology on the market. No acid spillage or hydrogen off-gassing or battery fire risks. Lithium-ion batteries are absolutely maintenance-free and do not emit gas. No risks or odours due to escaping gas or acidification. See the EH&S website for Lithium-Ion batteries disposal/recycling and shipping regulations and procedures. Not only are forklift lithium ion batteries more cost-effective and maintenance-free, they are environmentally-friendly as well. Forklift lithium batteries manufactured with the highest quality standards and alarm status protocols for unmatched safety. Our in-house developed battery management system ensures safe operation. Lithium-ion forklift batteries deliver consistent power and battery voltage throughout the full charge; lead-acid battery charges deliver declining power rates as the shift wears on. The safety of the product is covered by its applicable standard. The enclosed design (IP54) makes the battery insensitive to outside influences. Who uses his forklift in single-shift operation, has plenty of time to charge or change batteries and is not afraid of regular maintenance, will still be able to work well with conventional lead-acid batteries for some time. Lithium ion forklift batteries have an operational life time that is often two to three times longer than lead acid batteries. ENHANCED SAFETY Efficiency. show it. When Sony introduced the first lithium-ion battery in 1991, they knew of the potential safety risks. Our well-trained technicians take care of transport and disposal of lithium-ion batteries. Li-ion batteries have a higher acquisition cost than alternatives such as lead-acid. BSLBATT the most efficient, longest-lasting, and safest Lithium-ion battery solution on the market. As the very high energy density poses a risk, lithium-ion batteries have a battery management system with comprehensive protective functions, e.g. Publications: Battery University - Safety Concerns Consumer Product Safety Commission Battery Safety Alerts Consumer Product Safety Commission - Recall List IEEE, A Guide Safety to Lithium Battery Safety Our in-house developed battery management system ensures safe operation. Power has an exclusively designed BMS device that maintains complete control of the entire system, and optimizes the battery for safety There is no fluid to deal with and ambient temperatures have less effect on lithium-ion.